Gear ring
Key words:
Forgings
Flange
Classification:
Product Introduction
The ring gear is embedded on the outer edge of the flywheel after heating, and fastened to the outer edge of the flywheel after cooling to mesh with the starter gear to drive the crankshaft to rotate and start the engine.
Processing technology
Blank forging-blank detection-quenching and tempering treatment-lathe processing-gear hobbing-drilling-quenching treatment-high temperature tempering-flaw detection-testing-oiling packaging.
Impact
When the starter starts, the driving gear and the engine flywheel ring gear make an idling sound of collision. There are two reasons: deformation and excessive clearance.
1. Deformation
Since a multi-cylinder engine tends to stop rotating in the cylinder with greater compression force when it is stalled, the impact part of the flywheel ring gear is roughly the same each time it is started, and the cutting surface of the ring gear is deformed over time. In this case, the flywheel ring gear can be turned to an angle or turned forward and backward and then reloaded. Under normal circumstances, if it cannot be started once, you must wait for the gear to return to the original stationary position before making a second start.
2. Excessive clearance
The axial distance between the gear and the ring gear should be kept 2.5-5mm. In this way, when the main circuit is connected, the starter gear and the flywheel ring gear rotate at a high speed before they mesh. When the two contact, they will naturally make a noise due to impact, and the two cannot mesh, and the engine cannot be started. In case of this failure, you can increase the gap between the static and moving contacts of the starter electromagnetic switch; add pads between the electromagnetic switch and the rear shell of the starter; eliminate the excess gap of the support pin in the middle of the starter fork; replace the fork Slider or pulley with reduced wear; when installing the ring gear on the flywheel, do not press the ring gear to the bottom of the flywheel, leave a gap of 2-3mm or choose to thicken the ring gear to eliminate it. In addition, the overall length of the starter drive gears sold on the market does not meet the standard, and the height of the flywheel and ring gear produced by some irregular factories does not meet the standard, which is easy to cause this phenomenon. When buying, pay special attention not to be cheap. Cause greater losses.
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