Iron dragon forging
Tielong Forging

It has an 8-ton pole hammer, a 5000-ton hydraulic press, a 3-meter, 5-meter and 8-meter ring grinding machine, and more than 50 sets of mechanical processing equipment such as feeder, manipulator, forklift, large numerical control vertical lathe, cutting equipment and large well-type quenching and tempering annealing furnace.

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Forgings

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Bearing


Investigate its role should be to support, that is, the literal interpretation used to bear the shaft, but this is only part of its role, the essence of the support is to be able to bear the radial load. It can also be understood that it is used to fix the shaft. Bearing fast and easy automatic selection is included. Is to fix the shaft so that it can only achieve rotation, and control its axial and radial movement. The motor can't work without bearings. Because the shaft may move in any direction, the shaft can only be rotated when the motor is working. Theoretically speaking, it is impossible to realize the function of transmission. Not only that, the bearing will also affect the transmission. In order to reduce this influence, good lubrication must be realized on the bearing of the high-speed shaft. Some bearings already have lubrication, which is called pre-lubricated bearings. Most bearings must have lubricating oil, which is responsible for not only increasing energy consumption but also easily damaging the bearings due to friction during high-speed operation. The idea of turning sliding friction into rolling friction is one-sided, because there is something called a sliding bearing.

Common forging form: free forging


Forging refers to the processing method in which the metal is deformed by impact force or pressure between the upper and lower anvils or forging dies. It can be divided into two types: free forging and model forging.

Comparison of stainless steel and carbon steel flanges?


Low thermal conductivity, about 1/3 of carbon steel. In order to prevent corrosion between eyes due to heating of flange cover, the welding current should not be too large, about 20% less than that of carbon steel electrode, the arc should not be too long, the interlayer should be quickly cooled, and narrow weld bead is appropriate.

What are the causes of heat treatment deformation of forging dies?


According to the introduction of forging flaw detection, after the production and processing of forgings, quality inspection should be carried out, and the factory can only be delivered after passing the inspection. Forgings can be inspected in various ways such as surface state inspection and mechanical property inspection. Chemical composition analysis should also be carried out for important parts, key parts or large forgings.

What are the quality control methods of forging production and processing in Shanxi forging factory


Roller forgings are widely used, and the working conditions are complex and diverse. In addition to the conventional mechanical properties, various rolling mills put forward a series of special requirements for the performance of the roller, which are different from other forgings. The surface of the roller body has to withstand fatigue caused by friction, wear, impact, contact stress and chilling and heating for a long time. During the rolling process, the roller body has to withstand high stress, mainly bending stress and friction. The main drive roller also bears huge torque.

What are the common materials and properties of shaft forgings


Gear shaft manufacturer tips: the material of gear shaft forgings must first meet the requirements of working conditions. The requirements of working conditions are the first factors to be considered when selecting gear forging materials. Alloy steel is often used to make gear forgings that work under high speed, heavy load and impact load. For example, gears used in aircraft should meet the requirements of low quality, high transmission power and high reliability. Therefore, alloy steel with high mechanical properties must be selected. If the gear size is required to be as small as possible, high-strength alloy steel with surface hardening treatment should be adopted. The gear transmission in mining machinery, generally has high power, low working speed, and high dust content in the surrounding environment, so materials such as cast steel or cast iron are often selected. The power of household and office machinery is very small, but it requires smooth transmission, low noise or no noise, and can work normally under less lubrication or no lubrication. Therefore, engineering plastics are often used as gear materials.

Forging process and forging characteristics


Forgings by plastic deformation to shape the required shape or suitable compression force of the object. This is achieved by using a hammer or pressure. After forging, the structure and mechanical properties of the metal can be improved. The forging process can ensure the continuity of the metal fiber structure, make the fiber structure of the forging consistent with the shape of the forging, and the metal streamline is complete, which can ensure that the parts have good mechanical properties and Long service life.

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